With 9 years of experience driving in various racing disciplines, Ben Baker has been a professional motorsports pit crew mechanic for over 5 years and has been working on vehicles since childhood. Ben combines his hands-on mechanical expertise from motorsports with a practical, design-oriented approach in his engineering work.



Racecar Intake Enclosure

Description

  • Bespoke intake pre-manifold intake system designed to accelerate the air intake velocity to improve engine performance for a BMW E36 endurance racecar

Development

  • Designed using 3D scanning and Fusion 360 for packaging limitations, tested using Autodesk CFD, and validated utilizing IAT and MAF sensor data

Results

  • Intake air velocity is accelerated from an averaged 80 mph to approximately 135 mph

  • Contributed to back-to-back 1st-place podiums in our endurance race series class

Recent Projects


Description

  • Robust roof rack for the 5th Gen 4Runner, featuring perpendicular T-slot bars for versatile attachments

  • Incorporates an original sunroof cover that does not require the user to get out of the vehicle to operate it

Development

  • Used assembly features in Autodesk Inventor for design

  • Utilize dimension and CAD files from the hardware supplier to validate fitment and function

Results

  • The first aftermarket roof rack design to include a provision for sunroof protection that can be easily opened from within the cabin


Modular Roof Rack with Pneumatic Sunroof

Description

  • Developed an innovative communication system specifically designed for deaf racecar drivers, addressing the limitations of conventional radio systems in motorsports.

  • Engineered to utilize touch screen and hand controls (currently in development), integrated into the steering wheel for seamless communication, allowing drivers to send preset, group-based messages to the team.

  • Dashboard-mounted tablet displays critical messages from the team to the driver, providing real-time information without the need for auditory cues.

Example Decision Tree

“BROKEN”

BBCM Communications Interface

“WHEEL/TIRE”

Development

  • Employed MIT App Inventor for app design and functionality development.

  • Designed the steering wheel button mounting bracket using Autodesk Fusion.

  • The BBCM app runs continuously on a heavy-duty cellular device, mounted in the cockpit without obstructing the driver's view.

“SUSP/WHEEL”

“RF” (Right Front)

Results

  • Provides individuals who are hearing-impaired access to motorsports in ways previously unavailable, while remaining easy to use by anyone.

  • Delivers a solution that overcomes the limitations of traditional radio communication experienced in grassroots racing, such as distortion or lost connection.

Message sent to team:
”There’s an issue with the Right Front wheel/tire. Get a Right spare ready!”